Our company has two major product lines: economical semi-automatic 3-in-1 models and high-end fully automatic CNC busbar centers. We can provide a customized solution based on your workshop processing specifications, daily output, site space and budget. Contact our sales team for an accurate complete quotation.

1. Maximum processing thickness and width of busbars
2. Processing requirements: punching, bending, cutting, embossing, twisting, etc.
3. Automation level: semi-automatic hydraulic 3-in-1 machine / CNC servo busbar processing center
4. Application scenario: mass fixed workshop processing / portable outdoor construction
5. Custom requirements for non-standard molds
6. Floor space for workshop placement, dimensional restrictions of elevators and warehouses
7. Procurement budget
8. Voltage adaptation and certification requirements for export

Take the maximum copper/aluminum busbar specification on site as the benchmark and reserve a processing margin of 20%-30%; check the punching aperture range and bending types (flat bending, vertical bending, twisting). You may send physical busbar samples to our factory for free test processing before purchase for verification.

1. 3-in-1 hydraulic machine: Compact structure with high cost performance, suitable for small and medium batch processing and portable on-site construction. Standard maximum processing size: 12×120mm.
2. CNC fully automatic servo busbar processing center: Higher processing precision and larger processing specifications, maximum support for 20×300mm. Equipped with CNC programming system, ideal for mass standardized production of high and low voltage switchgear manufacturers.

Five major product series: fully automatic servo CNC integrated machine, independent CNC punching & cutting machine, independent CNC bending machine, economical semi-automatic 3-in-1 machine, split portable hydraulic busbar machine.
Selection criteria: Maximum busbar size, daily processing output, workshop floor area, automation budget, and whether the equipment will be exported overseas.

• DXJ-30NC: Max 15×160mm
• DXJ-50NC: Max 16×260mm
• DXJ-80NC: Max 20×300mm
Custom larger processing ranges are available upon customer request.

High and low voltage switchgear factories, power distribution cabinet manufacturers, electrical complete set equipment manufacturers, transformer lead processing, photovoltaic new energy, national power grid transmission and distribution projects. Suitable for all copper and aluminum busbar processing scenarios.

Busbar processing drawings, physical samples, maximum processing thickness and width, automation configuration requirements, and voltage standards of target export countries. Our engineers will provide a complete technical solution and detailed quotation upon receipt.

Busbar processing machines, copper bar processing machines, 3-in-1 copper bar machines, portable busbar machines, CNC busbar bending machines, independent single-station punching/cutting/bending equipment, a full range of copper and aluminum busbar processing equipment.

Full coverage of dual product lines: economical models are manual hydraulic machines; high-end models are equipped with Panasonic / Siemens PLC CNC systems with memory function for bending parameters, enabling one-click parameter recall with intuitive and easy operation.

Standard CNC model dimensions: L 1900mm × W 1400mm × H 1300mm. Smaller customized bodies are available to fit elevators and narrow warehouses. The overall weight ranges from 1 to 3 tons and can be adjusted as required.

Three grades of punching force: 30kN / 50kN / 80kN. The cutting cylinder diameter is 200mm with a cutting force of 80 tons, capable of processing copper and aluminum bars from 0 to 20mm thick.

Standard punching aperture: φ3.2mm–φ35mm. Standard turntable diameter: 400mm; non-standard size turntables are customizable. Round holes, waist holes, square holes, 45° chamfering and R-angle molds are all optional accessories.

DXJ303 model with 20mm thickened worktable; DXJ503 model with 16mm thickened steel plate tabletop, featuring strong load-bearing capacity and anti-deformation performance.

Standard configuration: 220V / 380V. Customization for global grid voltages such as 415V, 60Hz is supported. The whole machine is equipped with 100% pure copper motor with full load power exceeding industry standards.

Punching, cutting, flat bending / vertical bending / twisting, corner cutting, spiral twisting, wire pressing, flattening, embossing, all-in-one processing.

1. Worktable: Thickened steel plate with electroplating process, rust-proof and wear-resistant
2. Frame: Integrally welded with 60×60 square tubes; laser-cut riveted sheet metal outer casing for protection, heat dissipation and noise reduction
3. Column: Tempered 45# round steel (260℃), smooth lifting without jamming
4. Punching, cutting and bending beams: Thickened forged 45# steel
Molds: Special Cr12MoV mold steel with long wear resistance service life

• Motor: Shandong Electrical pure copper motor
• Oil pump: Taiwan XinHong high-pressure gear oil pump
• Hydraulic valves: Yuken solenoid valves and overflow valves
• Low-voltage electrical appliances: Schneider relays, Chint buttons, emergency stop switches
• Control system: Panasonic PLC, Siemens CNC system
• Hydraulic pipelines: Three-layer steel wire high-pressure oil pipes; oil tank with phosphating anti-rust treatment

1. Full pure copper motor with low noise and low failure rate
2. Taiwan XinHong gear oil pump, superior to ordinary plunger pumps on the market
3. Taiwan hydraulic valve groups with strong sealing and long service life
4. Cr12MoV mold steel, stable operation for 5,000 consecutive punching times; punching speed: 0.2 minutes per hole
5. Double-column cutting structure delivers smooth cutting surfaces free of burrs and collapse corners
6. CNC bending accuracy ±0.5°, built-in springback compensation system; multi-language system support (Chinese / English / Russian / Thai / Vietnamese)
7. Whole machine plastic spraying process, durable and paint-resistant; X/Y axis bidirectional positioning for higher precision in mass processing
8. 200mm diameter cutting cylinder provides high pressure for thick busbars, equipped with a built-in hydraulic pressure gauge for real-time pressure adjustment

Customization of all non-standard hole types, apertures and bending molds is available. Molds can be developed strictly in accordance with customer processing drawings.

Standard delivery includes basic cutting, bending, punching and embossing molds. The unit price of special non-standard molds ranges from 30 to 100 US dollars.

Standard round holes cover M3–M35; waist holes, rectangular holes, chamfers and special-shaped holes can all be customized as optional accessories.

Full-dimensional customization including processing capacity, overall machine size, export voltage, body color, LOGO nameplate, system operation language and packaging. OEM/ODM private label orders are accepted.

Pre-calibration is completed before factory delivery. If angular deviation occurs after long-term use, fine-tune parameters via the CNC system and quickly calibrate with supporting calibration tooling.

Equipped with patented automatic springback compensation system; rotating worktable prevents busbar scratches. Matching with multi-specification bending molds, the bending error is controlled within ±0.5°.

Laser pointer accurately marks the punching center, eliminates manual measurement errors and greatly improves the consistency of hole positions.

The punching and cutting station is equipped with ball screw and servo motor. The CNC system automatically measures distance with programmable positioning stoppers to ensure uniform dimensions of mass-produced workpieces.

Copper and aluminum differ greatly in hardness, so corresponding mold pressure and CNC parameters must be matched. Improper parameters will cause surface scratches, cutting burrs and plate cracking.

Strict technical specifications apply. Too small hole spacing will cause busbar deformation and reduced strength. Standard equipment parameters must be followed during processing setup.

1. Fasten all frame and hydraulic screws after unpacking the equipment
2. Fill with special AW46 hydraulic oil
3. Install foot switches
4. Check power phase sequence to avoid reverse rotation
5. Import processing drawings or manually input dimensions
6. Test cut samples to adjust bending and punching parameters
7. Start mass production after confirmation
Remote guidance from engineers is required for complex bending procedures for new operators.

The punching, bending and cutting stations can operate at the same time, supporting up to 3 workers simultaneously.

The root cause is loose foot switch gaskets; tighten the gaskets for repair. Do not disassemble the equipment or modify system parameters without authorization. Contact engineers for remote maintenance for complex faults.

1. Check the power phase sequence, swap two phase wires and restart
2. Vibration during transportation may loosen hydraulic and frame screws; fully fasten all screws before startup

1. The system has a built-in springback compensation program; input busbar thickness and width for automatic springback compensation
2. If deviation remains after compensation, inspect mold installation position and re-calibrate the molds

Place of origin: Jinan, Shandong, China. Minimum order quantity: 1 unit. Factory wholesale price is available for single-unit orders.

Standard in-stock models can be shipped within 3 days, with delivery available on the same day of order placement. Custom models require 7–15 days for delivery.

30% advance deposit, the remaining 70% balance to be settled before shipment.

Default delivery term: CPT.

Every machine undergoes strict inspection under the ISO9001 quality system. Complete machine inspection reports and factory test videos are delivered together with goods.

1. Free hands-on training available for customer engineers at our factory
2. 24-hour online technical support via WhatsApp / QQ / WeChat, video guidance and remote debugging available on weekends and holidays
3. Remote online debugging supported for bulk overseas orders

Customers from all over the world are welcome to visit our factory. We can issue an official business invitation letter upon receiving your travel information.

We are recruiting exclusive regional agents globally with high sales commissions and tiered incentive policies. Contact the brand CEO for detailed cooperation terms.

1. Missing accessories: Free reshipment of missing parts or full refund equivalent to the value of missing accessories
2. Inconsistent product description / inconsistent material and performance against description: Return and refund supported. All machines are genuine original factory products; full refund for counterfeit goods.

1. Hydraulic system: 3-year warranty
2. Motor and CNC system: 2-year warranty
3. Schneider low-voltage electrical appliances: 1-year warranty
4. Wearing parts including punching and bending molds: 3-month warranty
5. Lifetime long-term technical support for the whole machine; permanent free upgrades for software systems. All equipment holds CE EU certification with 7×24 global online after-sales service.

1. Strong customization capability: Full customization of color, voltage, size, LOGO and system language; OEM/ODM orders accepted with 15 years of production experience
2. Price advantage: Large-scale production and refined cost control deliver higher cost performance under identical configurations
3. Quality control advantage: Full-process ISO9001 quality management and full inspection before delivery
4. After-sales advantage: 5 years of export service experience, exclusive after-sales group online all year round
5. Delivery advantage: Sufficient inventory to guarantee on-time shipment