Power System: Adopts an industrial silent hydraulic power unit with stable and uniform pressure output, equipped with overload automatic protection and pressure stabilization protection mechanisms, specially designed for the processing of thick-wall power busbars. It effectively avoids deformation and deviation during blanking and bending processes. Featuring low operating noise and excellent seismic stability, the machine supports 7×24-hour continuous mass production in workshops.
Control System: Equipped with Siemens core PLC control module and high-definition touch visual operation interface with intuitive and concise logic. It supports one-click parameter setting, batch process parameter storage and custom programming for non-standard dimensions. The equipment operation threshold is greatly lowered, enabling new operators to master full-process operation quickly, effectively shortening training cycles and reducing labor costs.
Positioning System: Adopts a dual positioning system combining high-precision bidirectional CNC ruler and industrial vision assistance, completing busbar position calibration, deviation identification and parameter automatic correction within 0.5 seconds. The punching positioning tolerance is ≤±0.05mm, the bending angle error is ≤0.3°, and the shearing verticality meets the highest industry acceptance standards, ensuring full-scale high-precision busbar processing.
Processing Stations: Adopts an integrated three-station independent linkage structure. The punching, shearing and bending stations can operate synchronously without mutual interference, breaking the efficiency bottleneck of traditional single-process equipment. The single-station punching speed reaches 15 times per minute, greatly improving the overall production rhythm and adapting to large-scale production needs.
Optional Molds: Custom chamfering and busbar embossing molds are optional. The processed busbar features burr-free end faces and smooth conductive surfaces, effectively improving assembly accuracy and conductive performance, and meeting the high-voltage, high-precision and high-safety conductive operation requirements of power equipment.